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Seaworthy

shore power update Op STAYSAFE 12 -

Danger
BZ Locker
Chromate based paint products
Defective Thermal Protective Suites
Caption Call

Over recent years there have been numerous incidents relating to shore power that have exposed personnel to the threat of electrocution.

The cause of the majority of these incidents related to personnel not adhering to the established Standard Operating Procedures (SOPs), particularly in relation to connection and disconnection of shore power.

As a result of these ongoing incidents, the SHIPSAFE Board decided that the administrative control of SOPs did not adequately mitigate the risk of electrocution and further engineering controls were needed.

In addition, the Board decided that the shore power SOP should be reviewed to ensure consistency of the procedure across the Navy. On March 8, about a week after the SHIPSAFE Board meeting, Comcare issued Navy with an Improvement Notice related to the provision of shore power.

The Notice required Navy to implement engineering safety controls for shore power connections used at Darwin Navy Base and on Fremantle Class Patrol Boats (FCPB).

The Notice also required Navy to assess what engineering safety controls are reasonably practicable for shore power connections on other Navy vessels and ports within the ADF’s control, to prevent human contact with electricity.

As a result of both the SHIPSAFE Board meeting and the Comcare Improvement Notice, FCPBs have been modifi ed to replace the existing ‘bolted lug’ cable connections with inherently safe plugs. Additionally, multicore three phase cables (three individual conductors residing in a single cable) have replaced the existing confi guration of individual cables for each phase of power for Minor War Vessels.

In FCPBs, the import/export fuses have been down rated to 125 amps to ensure the weak link in the circuit remains the fuses. Modifi cations to the cope points on wharves in Darwin have been completed and Cairns is expected to complete work during August. Work continues, in conjunction with the relevant FEGS, to develop shore power modifi cations for LCH, SML, MHC AND HMAS Tobruk to replace cable ‘bolted lug’ tails with plugs.

AASG, HMFEG and MCDFEG will begin TM187 action, similar to that of PBFEG, to modify shore supply boxes onboard respective ships by installing a socket for importing shore power.

DNPS is investigating fail-safe shore power cable arrangements for Major Fleet Units to enable the shore supply breaker on the wharf to trip if the shore supply connection at the wharf or onboard the ship is inadvertently disconnected.

Additionally, PBFEG is initiating a project to have gantry type davits installed in Darwin and Cairns, to assist in keeping shore power cables clear of obstructions and to accommodate the fl uctuations in tidal range.

This will prevent crushing of the cables against the wharf, accidental abrasion during ship movements, and remove a trip hazard.

Notwithstanding the signifi cant engineering modifi cations all personnel involved in shore power evolutions are reminded they must follow respective base shore power SOPs – without deviation.

The minimum level of supervisor for the disconnection or connection of shore power is an ABMT with MCS 5-13 (Conduct Power Line Switching), assessed as competent and given the required delegation, except where a waiver has been granted by AUSFLTCSG.

Watch out for contractors - You would for a shipmate

 

A ship is a dangerous environment in which to work, but we are trained from the day we join to deal with it. That’s one of the reasons why Navy has Standard Operating Procedures (SOPs), drills and competency logs so, for example, it becomes second nature to check the other side of the bulkhead before you drill or weld.

A contractor, without the same background, will come in to work on our equipment and therein lies the potential for danger.

To date this year, there have been 15 OHSIRs raised on contractor incidents, including installing a submarine’s valve 90 degrees out of position, going aloft without the OOD’s permission, welding without a fire sentry, and several instances of working in non-certifi ed gas free spaces.

Contractors, although they have their own safety standards, do not inherently know to include ours.

Sure, the contractor has had an induction brief but while they are onboard our ship, we have a responsibility to them to keep them as safe as possible.

We must assume the shipboard environment is ‘foreign’ to the contractor and ensure that they really understand and adhere to Navy’s rules and regulations. We may know where a pipe or cable-run goes, what is on the other side of the bulkhead, or why RADHAZ or man aloft procedures are in place, but the Contractor may not.

So make it part of your routine to pay a bit of extra attention to contractors so that we can get the job done safely and properly. It’s all a part of KEEP NAVY SAFE.

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BZ Locker

This month’s recognition goes out to FIMA Darwin for their example of a strong safety culture.

While disconnecting shore power, a sailor was unfortunate enough to have the access hatch to the service duct drop on his head.

This had the potential to cause a serious injury but, to the sailor’s credit, he was wearing a safety helmet and went unscathed.

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Chromate based paint products Release of TM 181 034/05

This technical directive provides guidance on health and safety considerations for the repair of painted surfaces that may comprise Chromate based paint products.

These products are mainly yellow zinc chromate primers but some products may also have contained Iron (Red) Oxide. The types of painted surface repair work that presents the greatest risks includes blasting, sanding, grinding and burning/welding.

Dry-fi lm coatings comprising Chromate present no risk if they remain undisturbed. However, when disturbed, the risks associated with Chromate based paint products fall into two main categories:

  • Those that relate to the generation of dust; and
  • Those that arise from exposure to breakdown products when the paint is burned. Personnel must not be exposed to paint dust or fumes must be equipped with the correct PPE as specifi ed in the Australian Standard AS 4361.1 (1995).

    In all cases, good personal hygiene is essential and people should always wash any exposed skin and change clothing before eating or leaving work.

    Commanding Offi cers must ensure that contractors and uniformed personnel are aware of and comply with the AS 4361.1 (1995), which is to be satisfi ed in all cases where the presence of Chromate based paint is known or suspected. More information is contained in the Technical Directive.

    TM 181 034/05 can be viewed on the DTR-N website at http://intranet. defence.gov.au/navyweb/Sites/DTRN/ and copies of AS 4361.1 (1995) are available from the Defence Library at http://library.dcb.defence.gov.au/ or by contacting the Fleet Environmental and OHS co-ordination Offi ce on (02) 9359 4003.

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Defective Thermal Protective Suits (TPS) Type CC 1000 discovered

During the issue and subsequent dressing of recruits, undergoing their Survival At Sea Practical phase, staff noted that a number of the neck seal locking devices attached to the TPS were separating from the suits once unfolded.

On close inspection it was evident that a number of the factory fitted locking devices were reversed (upside down), preventing the designed locking of the associated cordage loop around the neck of the TPS.

It was also noted that 28 drawstrings were not knotted, thus permitting the locking devices to detach from the suits.

The draw string type neck seal of the TPS is an integral part of the suit designed to prevent the ingress of water.

The defective neck seals render the TPS unserviceable. The key contributing factor is the apparent non-compliant fi tting of neck seal locking devices by the supplier.

MHQ (ASOSE) has been notifi ed and units who are in possession of TPS Type CC 1000 are urged to conduct an audit.

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Caption call

 

Each edition of Seaworthy will devote space to some of the most unsafe acts caught on camera. Please submit caption entries and suitable photos to: navy.safety@defence.gov.au

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