precision machining and micro grinding capabilities

  • Five axis high-speed machining centres
  • Maximum lengths to 39 inches up to 4 axis and 30 inches for our 5 axis machines. Slower speeds, up to 4 axis 4 ft and 3 axis 7 ft
  • complex aluminium and steel components with wall thicknesses down to 0.030 inches and titanium down to 0.060 inches. Grinding achieving wall thicknesses of 0.003 inches.
  • Innovative use of Supersonic Particle Deposition (SPD) coatings to alter material characteristics cost effectively;
  • SPD anti corrosion and/or reclamation of damaged surfaces;
  • The ability to machine complex components to such thin wall thicknesses and apply SPD coatings to complex components provides designers and integrators with a significant opportunity to enhance design of cost effective integrated assemblies
  • Nadcap/PRI certified Electroplating, Painting and Non Destructive Testing;
  • Aerospace shot and flap peening;
  • supported by in-house tooling and programming resources
  • full test and metrology equipments and environmental testing facilities to support above
  • cleanroom environment (US Class : 100, 10,000 or Euro Class: 350 and 35,000) multiple sites

Market opportunities:

  • precision machining and micro grinding (and match grinding) of flight controls, landing gear, actuation components, hydraulic and electro-hydraulic, servo valves, oxygen, fuel, pumps valves, actuators, mechanical and other fine mechanisms
  • assembly and test - kitted and/or component level
  • manufacture, repair and overhaul of complex mechanical and fluid flow components
  • rapid prototyping
  • design and manufacture and support of GSE and mechanical components, tooling, jigs & fixtures and test & instrument equipments

DescriptionPertinent information

Rosebank is a self-contained precision engineering facility, specialising in the manufacture, repair, overhaul, test and assembly of aerospace and defence related components and assemblies down to tolerances of 0.000004" (0.1µm).

Rosebank's capabilities encompass engineering activities including, design, R&D, prototyping, complete production (machining, plating, painting, testing, NDT, etc), spares provisioning and component life cycle management for our customers. Rosebank also maintains an aerospace and defence quality electroplating / material processing, painting, shot peening and non destructive testing facility.
Rosebank is an authorised engineering and maintenance organisation covering many of ADF aircrafts.

Rosebank's customers include:

  • Australian Department of Defence & Systems Program Office's
  • Boeing Hawker De Havilland
  • Qantas Defence Systems
  • Goodrich Actuation Systems (JSF)
  • Turbomeca Australasia
  • Sikorsky Aircraft Australia Limited (Helitech, SAC)
  • Aerostaff Australia Pty Ltd
  • Lovitt Technologies Australia
  • Kongsberg Defence & Aerospace
  • Honeywell Aerospace Australia
  • BAES
  • United States Navy and Marine Corps
  • Safe Air (NZ)
  • Royal New Zealand Air Force
  • Australian Machining Houses (processing, NDT, Painting

Status

Company

Rosebank has a significant record of achievement in the defence and aerospace market having:

  • life-of-type long-term contracts for support of Sea Hawk and Sea King, F-111, C-130, P3 and F/A-18 Weapons Systems
  • contracts on a range of air (fixed and rotary), land and sea platforms
  • Defence, CASA, OEM, Nadcap approved materials processing, NDT & painting capability
  • delegated RAAF-authorised engineering and maintenance organisation on multiple aircraft
  • AS/NZS ISO9001:2008 ; AS/EN AS9100 Rev B
  • Lockheed Martin QCS 001 JSF Processing Facility & OEM and Tier 1 approvals
 Team Australia - Rosebank Engineering Pty Ltd